Laser-Cut Gaskets: The Cost-Effective Solution for Small-Batch Production
Laser-cut gaskets have been a part of Accurate CNC since our earliest days. We bought our first laser to manufacture gaskets for an early customer, and we’ve created precision-cut gaskets ever since. Our CEO Taylor even spent his teenage years in our family-focused precision machine shop perfecting the craft of gasket cutting on the shop floor.
After decades of custom gasket cutting, we have the process down to a science. Learn why laser-cut gaskets are such a valuable manufacturing solution, and find out why Accurate CNC is a perfect partner for these components.
Why Choose Laser-Cut Gaskets?
Gaskets are vital for countless applications, helping to seal gaps, prevent leaks, reduce noise, and dampen vibrations. Traditionally, gaskets are manufactured through die-cutting, an effective technique that produces a precise edge.
However, die-cut gaskets have a significant drawback: cost. The initial tooling investment renders them cost-prohibitive at low volumes, and you’ll often need to produce thousands or even tens of thousands of units to justify the upfront die cost. We frequently hear from customers who experienced sticker shock after a die-cut gasket quote request and are searching for alternatives.
If your annual need is only 10 or 20 gaskets, die-cutting is not economically feasible. In these small-batch situations, laser-cut gaskets are a perfect fit. Because there’s no tooling cost and minimal setup time, these gaskets are affordable even in very small quantities.
Our Materials and Capabilities in Laser-Cut Gaskets
At our Idaho machine shop, we pride ourselves on our flexibility in gasket projects. We have no minimum order quantity for laser-cut gaskets, and we’re ready to provide a quote for even exceptionally small batches, although material choices sometimes affect quoting for these small batches.
We offer quick turnaround times on custom gasket projects, particularly for common rubber and foam materials we keep in stock. We cut gaskets from a diverse range of materials, including:
Neoprene & Buna-N rubber up to 0.250”
Open cell foam up to 0.750”
Rubber or foam with adhesive backing—Pro-tip: always ensure your drawing specifies which side of your part requires the adhesive
Beyond these standard materials, we're always eager to source and cut unique materials to meet your specific requirements.
We’ve come a long way since purchasing that first laser decades ago. Our latest laser acquisition features a larger table than ever, enabling us to cut more gaskets with greater efficiency thanks to streamlined programming and faster cutting speeds.
Let’s Discuss Your Gasket Project
Here’s one sign that you can trust Accurate CNC: we manufacture our own gaskets for our machines. When a precision machine shop believes in its own results enough to rely on its own gaskets, that’s a sign they’re truly worthy of your business.
Above all, we always tell our customers that we are open to any challenge in gasket projects. If you need uncommon material, non-standard sizes, or specific durometer requirements, we’re ready to tackle it. This adaptability defines Accurate CNC in all our capabilities, from CNC router services to machining PVC. We’ve consistently evolved and embraced new challenges throughout our years in business.
Request a quote today and let’s get started on your next gasket project!